PENERAPAN RELIABILITY CENTERED MAINTENANCE PADA PERENCANAAN WAKTU INTERVAL PREVENTIVE MAINTENANCE UNIT CONTAINER CRANE DI TERMINAL PETI KEMAS PT PELINDO IV BITUNG
DOI:
https://doi.org/10.35793/jtm.v10i1.51994Keywords:
Container Crane, Prenventive Mantenance, FMECA, RCMAbstract
Equiport Inti Indonesia site Bitung is a company engaged in maintenance at PT Pelindo IV Bitung Container Crane Terminal. The problem faced by the company is the frequent occurrence of damage to the CC 04 machine. The company implements preventive maintenance and corrective maintenance activities but these maintenance activities do not run optimally. Therefore, a maintenance system was developed to improve engine reliability. The method used is Reliability Centered Maintenance (RCM) with the aim of determining efficient maintenance time intervals. RCM is done by analyzing the failure with FMECA analysis. The results of this analysis are the RPN values of the trolley, spreader and gantry components as critical components of the system. Then the maintenance policy is determined with the results of the RCM decision worksheet in the form of scheduled on condition, scheduled restoration and scheduled discard task for the three engine components with maintenance time intervals according to the task category.
Keywords : Container Crane, Prenventive Mantenance, FMECA, RCM
ABSTRAK
Equiport Inti Indonesia site Bitung merupakan perusahaan yang bergerak dibidang maintenance di Containr Crane Terminal Peti Kemas PT Pelindo IV Bitung. Permasalahan yang dihadapi perusahaan yaitu sering terjadinya kerusakan pada mesin CC 04. Perusahaan menerapkan kegiatan preventive maintenance dan corrective maintenance namun kegiatan maintenance ini tidak berjalan dengan optimal. Oleh karena itu, dilakukan pengembangan sistem pemeliharaan untuk meningkatkan keandalan mesin. Metode yang digunakan yaitu Reliability Centered Maintenance (RCM) dengan tujuan menentukan interval waktu pemeliharaan yang efisien. RCM dilakukan dengan menganalisis kegagalan dengan analisis FMECA. Hasil dari analisis ini berupa nilai RPN komponen trolley, spreader dan gantry sebagai komponen kritis pada sistem. Kemudian ditentukan kebijakan maintenance dengan hasil RCM decision worksheet berupa scheduled on condition, scheduled restoration dan scheduled discard task pada ketiga komponen mesin dengan interval waktu maintenance sesuai dengan kategori task.
Kata kunci : Container Crane, Prenventive Mantenance, FMECA, RCM
References
Atmaji, F. T. D.; Alhilman, J. (2018). A framework of wireless maintenance system monitoring: A case study of an automatic filling machine at SB company. 2018 6th International Conference on Information and Communication Technology, ICoICT 2018.
Denur, MM; Legisnal Hakim; Indra Hasan; Syahrul Rahmad. 2017. "Penerapan Reliability Centered Maintenance (Rcm) Pada Mesin Ripple Mill." Jurnal Integrasi Sistem Industri 4 (1): 27-34.
Dwi, Atmaji; F. T., Noviyanti A. A.; Juliani, W. (2017). Implementation of Maintenance Scenario for Critical Subsystem In Aircraft Engine: Case Study NTP CT7 Engine. International Journal of Innovation in Enterprise System.
Ebeling, C. E. (1997). An Introduction to Reliability and Maintainability Engineering.
Fatwa, Anggayana Basanta; Judi Alhilman; Ahmad Musnansyah. 2017. "Aplication Design Of Rcm (Reliability Centered Maintenance) And Rcs (Reliability Centered Spares) Analysis For Determining And Spare Part Policy." e-Proceeding of Engineering 4 (2): 2867.
Gabbar, H. A., Yamashita, H., Suzuki, K., & Shimada, Y. (2003). Computer-aided RCMbased plant maintenance management system. Robotics and Computer Integrated Manufacturing.
Alhilman, J; Atmaji, F; N. A. (2017). Software Application for Maintenance System. 2017 Fifth International Conference on Information and Communication Technology (ICoICT), 0(RCM II).
Levitt, J. (2008). Lean Maintenance. In Maintenance Management.
Norman, Iskandar; Sulardjaka, Altalarik Pradyta. 2021. "Studi dan Aplikasi Reliability Centered Maintenance pada Hoist Crane." ROTASI 23 (4): 50-57.
Nurlaily, Mufarikhah; Triwilaswandio, Wuruk Pribadi; dan Soejitno. 2016. "Studi Implementasi RCM untuk Peningkatan Produktivitas Dok Apung (Studi Kasus: PT.Dok dan Perkapalan Surabaya)." Jurnal Teknik ITS 5 (2): G136-G141.
Rumondor, Inzaghi; Arungpadang, Tritiya A.R; Mende, Jefferson. 2023. “Penerapan Metode Hirarc untuk Analisis Risiko Keselamatan Kerja Pada Container Crane di PT. Equiport Inti Indonesia Pelabuhan Peti Kemas Bitung”. Jurnal Poros Fakultas Teknik Sam Ratulangi.
Tomy, Hastomo Ardhi; Umi Marfuah. 2019. "Minimasi Downtime Pada Unit Shore To Ship Dengan Metode Reliability Centered." Jurnal Integrasi Sistem Industri 6 (2): 127-133.
Wirda, Hamro Afiva; Fransiskus, Tatas Dwi Atmaji; Judi, Alhilman. 2019. "Penerapan Metode Reliability Centered Maintenance (RCM) pada Perencanaan Interval Preventive Maintenance dan Estimasi Biaya Pemeliharaan Menggunakan Analisis FMECA." Jurnal PASTI (Penelitian dan Aplikasi Sistem dan Teknik Industri) XIII (3): 298-310.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Jilvan Anthony, Tritiya A.R. Arungpadang, Charles S. C. Punuhsingon
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
