Pembelajaran dari Kaizen Event di Masa Pandemi Covid 19: Studi Kasus pada Toyota Kalla, Indonesia

Andi Tenri Pada, Anhar Januar Malik, Lilis Hajra Amelia

Abstract


The Covid-19 pandemic has brought companies to a situation full of uncertainty. Companies that want to survive must be able to adapt quickly. The trick is to ensure quality control and business effectiveness run well as an effort to maintain business in the midst of industrial turbulence. Identification of critical business processes or systems, determining the person in charge of each business process, identifying essential functions that support business processes and conducting ongoing assessments must be the focus of the company's attention. This study aims to describe the five keys to the success of the Kaizen Event, namely management policies and concerns, education and training, internal processes, assessments and awards in the implementation of the Toyota Kalla-Indonesia Kaizen Event Improvement Program during the COVID-19 pandemic 2020-2021. This study uses an interpretive paradigm and a qualitative approach. Collecting data through document search, observation and interviews. The results show that Toyota Kalla's ability to encourage improvement in employees through Kaizen Events during the 2020-2021 Covid-19 pandemic is supported by the implementation of the five keys to success in Kaizen according to the Omoush et al (2020) model. In addition, the Kaizen Event at Toyota Kalla is also effective as a model for quality control and business effectiveness.

Keywords:  Kaizen, quality, efectivity, covid 19 pandemic, toyota kalla

 


Pandemi Covid-19 membawa perusahaan pada situasi yang penuh ketidakpastian. Perusahaan yang ingin bertahan harus bisa beradaptasi dengan cepat. Caranya, memastikan kendali mutu dan efektifitas bisnis berjalan dengan baik sebagai upaya mempertahankan bisnis di tengah turbulensi industri. Identifikasi proses bisnis atau sistem yang kritikal, menetapkan penanggung jawab dari setiap proses bisnis, identifikasi fungsi esensial yang menunjang proses bisnis serta melakukan penilaian secara berkelanjutan harus menjadi titik berat perhatian perusahaan. Penelitian ini bertujuan untuk mendeskripsikan lima kunci kesuksesan Kaizen Event yaitu kebijakan dan kepedulian manajemen, pendidikan dan pelatihan, proses internal, penilaian dan penghargaan pada pelaksanaan Program Improvement Kaizen Event Toyota Kalla-Indonesia di masa pandemi Covid 19 2020-2021.  Penelitian ini menggunakan paradigma interpretative dan pendekatan kualitatif. Pengambilan data melalui penelusuran dokumen, observasi dan wawancara. Hasil penelitian menunjukkan bahwa kemampuan Toyota Kalla dalam mendorong improvement pada karyawan melalui Kaizen Event di masa pandemi Covid 19 2020-2021 didukung adanya penerapan lima kunci sukses dalam Kaizen menurut model Omoush et al (2020). Di samping itu, Kaizen Event di Toyota Kalla juga efektif sebagai model kendali mutu dan efiktivitas bisnis.

Kata Kunci: Kaizen, mutu, efektivitas, pandemi covid 19, toyota kalla


Full Text:

PDF

References


Adyatama Arga, Naniek Utami Handayani (2018). Perbaikan Kualitas Menggunakan Prinsip Kaizen dan 5 Why Analysis: Studi Kasus pada Painting Shop Karawang Plant 1, PT Toyota Motor Manufacturing Indonesia. Jurnal Teknik Industri. 13(3). 169-176.

Balasubramanian, M.(2016). Total Quality Management (TQM) in Healthcare Industry-Challenges, Barriers and Implementation Developing a Framework for TQM Implementation in a Healthcare Setup. Science Journal of Public Health, 4 (4).271-278

Barraza Manuel F, Juan Ramis, Marina Estrada,(2012). Applying Gemba-

Kaizen in a Multinational Food Company: A Process Innovation Framework. International Journal of Quality and Services Sciences.4(1).27-50.

Carnerud Daniel,Carmen Jaca,Ingela Backstrom (2018). Kaizen and Continous Improvement, Trends and Pattern Over 30 Years. The TQM Journal, 30(4). 371-39

Dentz,J.,Nahmens,I., & Mullens,M. (2009). Applying Lean Production in Factory Homebuilding. Cityscape: A Journal of Policy Development and Research, 11(1), 81-104

Gander, M.J., & Snyder,K. (2010). The Journey toward lean manufacturing: Applying the Kaizen Blitz Method to Improving Operations. International Business & Economics Research Journal, 1 (11), 9-14

Hisahiro Ishijima, Kaori Nishikido, Masashi Teshima, Sayumi Nishikawa,

Eman Abdul Gawad (2019) Introducing the “5S-KAIZEN-TQM” approach into public hospitals in Egypt. International Journal of Health Care Quality Assurance, Vol.33 Issue 1 [Online]. Available: https://www.emerald.com/insight/content/doi/10.1108/IJHCQA-06-2018[Accessed:04 Sept-2020].

Imai, M. (2012), Gemba Kaizen, Chapter 1, Mc-Graw-Hill Education, New York, NY

Kanamori, S., Castro, M.C., Sow, S., Matsuno, R., Cissokho, A. and Jimba,

M.(2016).Impact of The Japanese 5S Management Method on Patients and Caretakers Satisfaction: A Quasi-Experimental Study in Senegal. Global Health Action, Vol. 9.1-14

Majd Omoush, Monira Moflih, Reem Ametrami (2020). Evaluating the Five Kaizen Success Measurements throuhh Employess Work Improvements and Its Effects on Overall Work and Quality of Services: Empirical Study of Insurance Companies in Jordan. International Review of Management and Marketing10(4), 43-52

Novaldi Nur Rochman Putra, Mochammad Al Musadieq. (2018). Analisis Penerapan Budaya Kaizen pada Perusahaan Join Venture Asal Jepang di Indonesia. Jurnal Administrasi Bisnis. 57(1).188-197.

Tulung, J.E. (2017). Resource Availability and Firm’s International Strategy as Key Determinants Of Entry Mode Choice. Jurnal Aplikasi Manajemen, 15(1), 160-168.

Unpublished, Business & System Development Organizational Development Kalla Otomotive. (2017). Pedoman Kerja Kaizen System Program. Makassar, Indonesia.

Unpublished, Rumah Kalla Management System, (2021). Makassar, Indonesia

Wayne G.Macpherson, James C Lockart, Heather Kavan, Anthony L.Laquinto (2015). Kaizen: A Japanese Philosophy and System for Business Excellence. Journal of Business Strategy, Vol.36 Isusue 5,pp.3-9

Wiljiana Jackson Glover, Jennifer A.Farris, Eileen M.Van Aken (2014). Kaizen Events: Assessing the Existing Literature and Convergence of Practices, Engineering Manajement Journal, 26:1, 39-61




DOI: https://doi.org/10.35794/jmbi.v8i3.36021

Refbacks

  • There are currently no refbacks.


View My Stats

 

 Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.